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SAKUSEN Mühendislik Sanayi ve Ticaret Ltd. Şti. — NSK Motion & Control Project Partner

Success Story

Dust Extraction Fan

Steel industry — total cost saving of €88.955

Total Cost Saving

€88.955

Industry

Steel

Country

United Kingdom

Introduction

The problem and the solution

A customer faced high temperatures on a dust extraction fan application at an ore preparation plant; bearing temperature was being reduced with compressed air at high cost. An application review including thermal analysis revealed sealing problems: seal lip burning caused by high speed together with over-lubrication was driving the temperature rise. SNN Plummer Blocks and NSKHPS Spherical Roller Bearings with labyrinth seals were recommended with correct lubrication intervals and quantities; compressed air cooling was no longer needed.

NSK Solution

SNN Plummer Block + NSKHPS Spherical Roller Bearing with Labyrinth Seal

Key Facts

Highlights

  • Dust extraction fan application — coal dust; 1 machine
  • Bearing overheating was being compensated with expensive compressed air
  • Incorrect lubrication quantity and frequency
  • NSK solution: SNN Plummer Block and NSKHPS Spherical Roller Bearings with labyrinth seals
  • €88,955 annual saving by eliminating the compressor requirement

Technical Features: SNN Plummer Block + NSKHPS Spherical Roller Bearing with Labyrinth Seal

  • 2 lubrication holes and 1 drain hole
  • Hard corners at the base for locating pins; square shape and centre marks
  • High-grade casting — allows 5 different sealing arrangements (double-lip, V-ring, felt, labyrinth, taconite seals)
  • High rigidity; minimises deformation of the bearing seat
  • Good heat transfer; easy mounting
  • The same housing can be used with double-row self-aligning ball or spherical roller bearings
  • Low maintenance costs

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