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SAKUSEN Mühendislik Sanayi ve Ticaret Ltd. Şti. — NSK Motion & Control Project Partner

Success Story

Hot Strip Mill

Steel & Metals industry — total cost saving of €154.000

Total Cost Saving

€154.000

Industry

Steel & Metals

Country

Russia

Introduction

The problem and the solution

A major steel manufacturer wanted to extend the replacement intervals of the 4-row tapered roller bearings used on a hot strip mill; because of the demanding conditions, standard bearings ran for approximately 1,400 hours. NSK examined the bearing units and operating conditions; a new 4-row bearing with modified internal design and contact angle was put on test. The service life of the new bearing reached 2,200 hours.

NSK Solution

NSK 4-Row Tapered Roller Bearing (Special Internal Design)

Previous Annual Cost

€442.000

With the NSK Solution

€288.000

Key Facts

Highlights

  • Finishing section of the hot strip mill — 12 rolls
  • Short bearing life: approximately 1,400 hours
  • NSK solution: modification of the bearings' internal design and contact angle
  • Service life extended to 2,200 hours
  • Training provided on the root cause of failure and its prevention
  • Bearing replacement cost reduced from €432,000 to €288,000 per year

Technical Features: NSK 4-Row Tapered Roller Bearing (Special Internal Design)

  • Steel material technology
  • Special NSK heat treatment technology
  • Optimum chemical composition design technology
  • Bearing life 3 times longer than conventional bearings
  • Reduced non-metallic inclusions on the raceway surface prevent surface crack formation

Get in touch for industrial solutions

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