Success Story
Hot Strip Mill
Steel & Metals industry — total cost saving of €154.000
Total Cost Saving
€154.000
Industry
Steel & Metals
Country
Russia
Introduction
The problem and the solution
A major steel manufacturer wanted to extend the replacement intervals of the 4-row tapered roller bearings used on a hot strip mill; because of the demanding conditions, standard bearings ran for approximately 1,400 hours. NSK examined the bearing units and operating conditions; a new 4-row bearing with modified internal design and contact angle was put on test. The service life of the new bearing reached 2,200 hours.
NSK Solution
NSK 4-Row Tapered Roller Bearing (Special Internal Design)
Previous Annual Cost
€442.000
With the NSK Solution
€288.000
Key Facts
Highlights
- Finishing section of the hot strip mill — 12 rolls
- Short bearing life: approximately 1,400 hours
- NSK solution: modification of the bearings' internal design and contact angle
- Service life extended to 2,200 hours
- Training provided on the root cause of failure and its prevention
- Bearing replacement cost reduced from €432,000 to €288,000 per year
Technical Features: NSK 4-Row Tapered Roller Bearing (Special Internal Design)
- Steel material technology
- Special NSK heat treatment technology
- Optimum chemical composition design technology
- Bearing life 3 times longer than conventional bearings
- Reduced non-metallic inclusions on the raceway surface prevent surface crack formation
Get in touch for industrial solutions
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