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SAKUSEN Mühendislik Sanayi ve Ticaret Ltd. Şti. — NSK Motion & Control Project Partner

Success Story

Plate Rolling Mill

Steel industry — total cost saving of €46.904

Total Cost Saving

€46.904

Industry

Steel

Country

USA

Introduction

The problem and the solution

A steel producer was using open roller work-roll bearings requiring daily relubrication on a plate rolling mill, and the maintenance team was looking for an alternative to the grease in use. With NSK's sealed-clean four-row tapered roller bearing arrangement the need for daily greasing was eliminated; grease disposal costs fell, continuous operation was achieved and the bearing was protected from external contamination.

NSK Solution

Extra-Capacity Sealed Four-Row Tapered Roller Bearing (Sealed-Clean)

Previous Annual Cost

€47.612

With the NSK Solution

€708

Key Facts

Highlights

  • Plate rolling mill — 1 machine, multiple bearing positions
  • Open roller bearings required daily maintenance
  • NSK solution: Sealed-Clean technology
  • Improved grease retention and better protection for the bearing
  • Major reduction in grease use: annual greasing cost from €26,987 to €642
  • Used grease disposal cost fell from €20,625 to €66

Technical Features: Extra-Capacity Sealed Four-Row Tapered Roller Bearing (Sealed-Clean)

  • Super-TF or WTF steel material
  • Newly designed bearing internal geometry — larger cage diameter, more and larger rollers
  • New side seal and new bore seal; more compact main seal and seal case
  • Special helical groove preventing slip on the mill roll
  • Perforated bore seal prevents negative pressure build-up on the seals
  • Super-TF steel gives far longer life in contaminated conditions, WTF steel under water
  • The sealed-clean solution significantly reduces grease consumption

Get in touch for industrial solutions

Contact our expert team for the right NSK products and engineering support for your needs. Let's evaluate the best solution for you together.