Success Story
Plate Rolling Mill
Steel industry — total cost saving of €46.904
Total Cost Saving
€46.904
Industry
Steel
Country
USA
Introduction
The problem and the solution
A steel producer was using open roller work-roll bearings requiring daily relubrication on a plate rolling mill, and the maintenance team was looking for an alternative to the grease in use. With NSK's sealed-clean four-row tapered roller bearing arrangement the need for daily greasing was eliminated; grease disposal costs fell, continuous operation was achieved and the bearing was protected from external contamination.
NSK Solution
Extra-Capacity Sealed Four-Row Tapered Roller Bearing (Sealed-Clean)
Previous Annual Cost
€47.612
With the NSK Solution
€708
Key Facts
Highlights
- Plate rolling mill — 1 machine, multiple bearing positions
- Open roller bearings required daily maintenance
- NSK solution: Sealed-Clean technology
- Improved grease retention and better protection for the bearing
- Major reduction in grease use: annual greasing cost from €26,987 to €642
- Used grease disposal cost fell from €20,625 to €66
Technical Features: Extra-Capacity Sealed Four-Row Tapered Roller Bearing (Sealed-Clean)
- Super-TF or WTF steel material
- Newly designed bearing internal geometry — larger cage diameter, more and larger rollers
- New side seal and new bore seal; more compact main seal and seal case
- Special helical groove preventing slip on the mill roll
- Perforated bore seal prevents negative pressure build-up on the seals
- Super-TF steel gives far longer life in contaminated conditions, WTF steel under water
- The sealed-clean solution significantly reduces grease consumption
Get in touch for industrial solutions
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